Rebuild
Rebuild
To mitigate these risks and prevent more extensive damage, it is essential to address mortar decay promptly through tuckpointing. This process involves carefully removing old, deteriorated mortar joints and replacing them with new, high-quality mortar. By performing tuckpointing at an early stage, you can avoid the need for a more expensive partial or complete chimney rebuild.
Such deterioration is often detected during an annual inspection or chimney cleaning conducted by our experts. Our thorough inspections can pinpoint areas requiring tuckpointing, ensuring that your chimney remains in optimal condition and preventing further complications. This proactive approach not only extends the life of your chimney but also safeguards your home from potential damage.
When a chimney is in severe disrepair, a complete tear down and rebuild is often the safest and most effective solution. At Johnson Chimney Service, we specialize in professional chimney reconstruction, addressing damage from age, weather, or structural issues to restore your chimney’s functionality, safety, and appearance. Our tear down and rebuild services are ideal for chimneys with extensive cracks, leaning, or deteriorating masonry, ensuring you get a robust, lasting solution.
Benefits of a Chimney Tear Down & Rebuild:
- Enhanced Safety: Rebuilding a compromised chimney minimizes safety hazards, preventing structural collapse and reducing the risk of chimney fires.
- Improved Functionality: A new chimney provides better draft, improved smoke flow, and optimal performance for your fireplace or appliance.
- Increased Durability: Using high-quality materials, our rebuilds are designed to withstand extreme weather conditions and provide years of reliable service.
- Restored Aesthetic Appeal: Rebuilding your chimney enhances your home’s curb appeal, adding both beauty and value to your property.
Our Process:
- Assessment & Planning: We start with a detailed inspection to determine the extent of the damage, followed by a clear plan for the tear down and rebuild process.
- Demolition: Our technicians carefully dismantle the damaged sections of your chimney, removing compromised bricks, mortar, and other materials.
- Reconstruction: Using quality masonry techniques, we rebuild the chimney from the ground up, incorporating any desired aesthetic or structural improvements.
- Final Safety Check: We complete the process with a thorough safety inspection to ensure your new chimney is fully functional and built to last.
At Johnson Chimney Service, our Spotcut brick replacement and repointing process is designed to restore your chimney’s durability and appearance with precision.
Initial Inspection:
We begin with a comprehensive inspection to identify any damaged, cracked, or deteriorating bricks and mortar joints in your chimney. This helps us assess the extent of the repairs needed.
- Brick Removal (Spotcut):
For damaged bricks, we use the Spotcut method to precisely cut and remove only the affected bricks. This minimizes disruption to the surrounding structure and preserves as much of the original masonry as possible. - Brick Replacement:
We carefully source and install new bricks that match the existing chimney in both color and texture, ensuring a seamless repair. This restores the structural integrity while maintaining the aesthetic appeal of your chimney. - Mortar Joint Repointing:
In areas where the mortar joints have deteriorated, we remove the old, weakened mortar by carefully grinding it out. We then repoint the joints using a fresh, high-quality mortar that matches the existing material, reinforcing the stability of the chimney. - Finishing Touches:
After the new bricks are installed and the mortar is cured, we clean the repaired area to blend with the rest of the chimney. This final step ensures a professional and polished look. - Final Inspection:
Once the work is complete, we perform a final inspection to ensure the repairs meet our high standards of craftsmanship and that the chimney is structurally sound and ready for safe use.
Over time, the shoulder area of a chimney, where it begins to taper, can develop cracks and structural issues due to exposure to weather and temperature changes. At Johnson Chimney Service, our shoulder repair services address these problems, restoring the stability, appearance, and functionality of your chimney. This repair not only reinforces the structure but also prevents water intrusion and further damage, ensuring your chimney remains a safe and attractive feature of your home.
Benefits of Chimney Shoulder Repair:
- Structural Integrity: Repairing damaged shoulders strengthens the chimney, preventing further wear and potential collapse.
- Enhanced Weather Resistance: Our shoulder repairs protect against water intrusion, which can lead to mold, weakened masonry, and additional costly repairs.
- Improved Aesthetic Appeal: Restoring the shoulder area enhances your home’s appearance, preserving the chimney’s look and the overall curb appeal of your property.
- Increased Longevity: Professional repairs ensure the shoulder area withstands the elements, extending the life of your chimney.
Our Process:
- Inspection & Assessment: We start with a detailed inspection to evaluate the extent of damage to the shoulder area and determine the best approach for repair.
- Preparation & Cleaning: We remove damaged materials, old mortar, and debris, preparing the area for effective repair.
- Reconstruction: Using high-quality mortar and masonry techniques, we restore the shoulder area, matching the existing brickwork for a seamless look.
- Final Safety Check: Once the repair is complete, we perform a thorough inspection to ensure the shoulder is secure and properly integrated with the rest of the chimney.
Masonry:
Our repair service for a damaged masonry crown includes a comprehensive approach to restore its integrity and functionality. We begin by carefully removing the existing damaged crown and assessing the underlying structure for any additional issues. A new, expertly crafted masonry crown is then installed, designed to provide robust protection against water intrusion and other environmental factors.
We use high-quality materials and advanced techniques to ensure a durable and long-lasting repair. To give our customers peace of mind, our repair comes with a five-year warranty. This warranty reflects our commitment to quality and our confidence in the effectiveness of our work, ensuring that your chimney remains in optimal condition for years to come.
Our flex crown repair service addresses minor damage, such as hairline cracks, in the masonry crown. We apply a synthetic latex flex crown material that contracts and expands with temperature changes, effectively covering and sealing these cracks.
This flexible material provides a protective barrier against water intrusion, making it a cost-efficient solution that preserves the integrity of your chimney while offering a practical alternative to more extensive repairs.
We use high-quality, durable materials to ensure a reliable, long-lasting repair. To guarantee your satisfaction and peace of mind, we back our flex crown repair with a five-year warranty, reflecting our commitment to exceptional service and enduring quality.
Our Flue Tile Replacement service is designed to ensure your chimney operates with the highest level of safety and efficiency. Over time, flue tiles can become cracked or damaged, compromising your chimney’s performance and posing potential hazards. Our skilled technicians begin by carefully removing any compromised tiles, ensuring that the chimney is thoroughly cleaned to eliminate any debris or residue.
We then install new, top-quality flue tiles that are meticulously chosen for their durability and performance. Each tile is expertly fitted and securely sealed to restore the structural integrity of your chimney. This detailed process not only repairs existing damage but also addresses potential issues such as blockages and poor ventilation, which can lead to dangerous chimney fires.
By choosing our Flue Tile Replacement service, you are investing in the long-term health of your chimney. We are committed to providing reliable, professional solutions that enhance the safety and efficiency of your home’s heating system. Trust us to deliver exceptional service that protects your home and ensures peace of mind.
Refractory walls, typically around 1 inch thick, are designed for prefabricated fireplaces. Manufacturers recommend annual cleaning and inspections for prefabricated fireplaces to ensure that these walls remain intact and free of severe cracks or fractures. If a refractory wall develops cracks wider than a nickel, you may experience heat transfer issues. At this point, it is crucial to replace the walls for safety. Replacement refractory walls are custom-cut to fit the exact specifications of your installation.
